Turnkey Test Systems
Complete custom test bench solutions combining high-grade mechanical adapters, safety enclosures, measurement hardware, and automated handling for complex DUTs.
For over 35 years, Deutronic has been a trusted development and manufacturing partner for international industrial OEMs. We engineer tailored manual, semi-automated, and fully automated end-of-line (EOL) test systems that guarantee 100% component verification, zero-defect quality control, and seamless MES data integration.
Complete custom test bench solutions combining high-grade mechanical adapters, safety enclosures, measurement hardware, and automated handling for complex DUTs.
Flexible DTS software framework offering intuitive sequence parametrization, limit checking, SQL logging, and statistical SPC data analytics (DTS-Tablo).
Comprehensive safety testing including insulation resistance, high voltage breakdown (hipot), protective earth (PE) continuity, and functional verification under load.
Adaptable fixture tooling and automated switching matrix allowing multiple product variants to be tested safely on a single production station.
Explore our engineering capabilities across customized test fixtures, automated e-mobility benches, specialized sensor test rigs, and life-cycle support services.
Custom pneumatic and mechanical contact adapters designed for rapid DUT clamping, high contact density, low signal wear, and ergonomic operator safety.
End-of-line verification systems tailored for OEM vehicle electronics, actuators, lighting modules, control units, and wiring sub-assemblies.
Fully automated inline stations for high-voltage stators, electric drive rotors, surge voltage tests, partial discharge detection, and thermal tracking.
Heavy-duty test rigs built for validating electrical integrity, high-current carrying capacity, and contact resistance of railway couplers and power plugs.
Industrial testing software suite providing intuitive test sequence editing, hardware integration, user access management, and automated test reports.
Centralized database software for real-time statistical process control (SPC), yield monitoring, trend evaluation, and complete audit-trail data logging.
Precision calibration stations for gas blowers, flow meters, pressure sensors, and capacitive switches with high-accuracy reference instrumentation.
Interlocked protective test cages engineered to prevent operator exposure during high-voltage breakdown tests, burn-in routines, and high-energy testing.
Global technical service programs including annual re-calibration, system upgrades, adapter maintenance, and rapid spare part supply.
Deutronic custom test equipment is designed around standardized, scalable measurement architectures engineered to withstand demanding continuous manufacturing environments.
| Testing Parameter | Standard Specification Range | Industrial Application |
|---|---|---|
| High Voltage / Hipot Test | Up to 10,000 V AC / 15,000 V DC (Programmable) | E-mobility stators, power transformers, high-voltage relays |
| Insulation Resistance | 10 kΩ up to 500 GΩ | Cable harnesses, connectors, printed circuit board assemblies |
| Protective Earth (PE) Test | 1 A up to 60 A AC/DC ramp test | Industrial machinery, power supplies, appliance safety (EN 60204) |
| Functional Load Testing | Multi-channel programmable electronic loads up to 100 kW | EV chargers, DC/DC converters, battery management systems |
| Sensor Calibration Accuracy | ±0.1% of reading (Reference standard dependent) | Mass flow sensors, pressure transmitters, inductive sensors |
| Data Integration | SQL, OPC UA, CAN / CAN-FD, LIN, Ethernet/IP, Profinet | Factory MES / Industry 4.0 production tracking |
Yes. Deutronic specializes in multi-variant test systems that utilize interchangeable contact adapters, automatic barcode/RFID reader integration, and modular switching matrices. This allows multiple product revisions or different device types to be verified on a single test bench without tedious hardware reconfiguration.
Our proprietary DTS (Deutronic Test Software) framework includes built-in interfaces for SQL databases, OPC UA, Profinet, and industrial Ethernet protocols. Serial numbers, detailed measurement logs, timestamped pass/fail records, and statistical trends are automatically transferred to your plant management network for complete product traceability.
All test systems are designed in strict accordance with European and international industrial standards, including IEC/EN 61010 (Safety requirements for electrical equipment), EN 60204-1 (Safety of machinery), and ISO 13849 safety integration (including dual emergency stops and light-curtain interlocks).
Absolutely. With an established service and support network spanning over 40 countries, Deutronic offers complete lifecycle management—from initial station commissioning and operator training to annual ISO-certified calibration, preventative adapter maintenance, and emergency on-site assistance.
Share your DUT specifications, test matrix requirements, or production line cycle-time goals with our application engineers for a tailored proposal.