Engineered & manufactured in Germany — Adlkofen / Bavaria Global service network in 40+ countries

CE Certified Custom Electronics Factory & Suppliers

Tier-1 OEM/ODM Industrial Power Systems & Fast Charging Engineering

Direct Factory Portfolio

Industrial-Grade DC Fast Chargers & Custom Power Modules

Engineered to rigorous international standards, our CE-certified charging infrastructure offers seamless protocol interoperability (OCPP 1.6/2.0.1, CCS1, CCS2, GB/T, CHAdeMO) with dynamic load distribution and modular power scalability.

High Power DC EV Charger 30kW-240kW Fast Charging Station for Electric Vehicles

High Power DC EV Charger 30kW-240kW Fast Charging Station for Electric Vehicles

CCS2 GBT Chademo dc Ev Charger Commercial Ev Charging Station With App Pos RFID

CCS2 GBT Chademo DC EV Charger 15kW-60kW Commercial Station With App POS RFID

GCG 80kW GB/T DC EV Charger Dual Connectors Ground-Mounted with OCPP CE Certified

GCG 80kW GB/T DC EV Charger Dual Connectors Ground-Mounted with OCPP CE Certified

New Smart DC EV Charger 20Kw 30Kw 40Kw Wallbox Fast Charging Station Commercial Home Garage

Smart DC EV Charger 20kW-40kW Wallbox Commercial Garage CCS1 CCS2 GB/T OCPP1.6

VanTon Electric Car Mobile CCS2 Ev Fast Charger 20kw Single Gun Fast Ev Car Dc Charger Movable

VanTon Mobile CCS2 EV Fast Charger 20kW Single Gun Movable Station with 5m Cable

60kw 80kw 120kw 160kw 240kw DC New EV Power Charging Station Commercial Electric Car Charger

60kW-240kW DC Heavy-Duty Charging Station Commercial Car Charger GB/T CCS2

Wall Mounted Single Gun 20KW 30KW 40kw 60kw CCS1 CCS2 GB/T Chademo Dc Ev Charger Station

Wall-Mounted Single Gun 20kW-60kW CCS1 CCS2 GB/T CHAdeMO DC Charger Station

Penoda DC Wallbox Car Charger 20kw 30kw 40KW CCS1 CCS2 CHAdeMO GB/T IP55 Fast DC EV Charging Station

Penoda DC Wallbox Charger 20kW-40kW CCS1 CCS2 CHAdeMO GB/T IP55 Fast 400V Station

35+ Years
German Engineering Expertise
900V DC
Max HV Conversion Ceiling
100% In-House
SMD/THT PCB & End-of-Line Test
CE & ISO
Global Compliance Validated
Enterprise Core Competencies

German Engineering Rigor Meets Full-Stack Manufacturing Capacity

As an established technology partner and original equipment manufacturer (OEM/ODM), Deutronic Elektronik GmbH provides end-to-end industrial electronics development—from circuit topology design and embedded firmware engineering to fully automated high-volume production.

Deutronic Industrial Battery Chargers for Production Line and Workshop Integration

Intelligent Production-Line & Workshop Charging Technology

Deutronic stands as an industry benchmark in automotive and industrial battery charging hardware. Our customized charging computers ensure uninterrupted power supply throughout the complete product lifecycle—from vehicle manufacturing assembly lines and automated end-of-line (EOL) testing to dealership showrooms and heavy commercial service bays.

  • Multi-Chemistry Compatibility: Dynamic parameters tailored for 12V/24V lead-acid, LiFePO4, lithium-ion, and high-voltage EV battery traction banks.
  • DC-Connect Protocol: Plant-wide industrial networking for centralized data logging, automated charge curve parametrization, and total batch traceability.
  • Electromagnetically Shielded: Resilient operation within harsh, electrically noisy production line environments subject to severe transient surges.
High Voltage DC/DC Converters up to 900V for E-Mobility and Transportation

Contact-Cooled High-Voltage DC/DC Converters (Up to 900V Input)

Designed specifically for commercial electric vehicles (e-buses, e-trucks), rail transportation, and off-highway machinery, our DVCx3 and DVCHx3 converter platforms leverage advanced planar magnetics to maximize power density within ultra-compact aluminum enclosures.

  • Passive Contact Cooling: Eliminates fragile mechanical fans and liquid lines, dramatically lowering system maintenance and field failure rates.
  • CAN Bus & SAE J1939: Real-time parameter control, fault monitoring, and telemetry reporting integrated directly into standard vehicle control units (VCU).
  • Galvanic Isolation: Ultra-high dielectric isolation boundaries protecting sensitive low-voltage electronics from high-voltage DC bus transients.
Potted Industrial Power Supplies for Logistics and AGV Systems

Encapsulated Power Supplies for Intralogistics & AGV Systems

For automated guided vehicles (AGVs), autonomous mobile robots (AMRs), and warehouse conveyor systems, electrical equipment faces continuous physical shock, vibration, and dust ingress. Deutronic potted power supplies offer IP65/IP67 ingress protection through full thermal compound potting.

  • Vibration-Proof Solidification: Vacuum polyurethane/silicon potting locks components against continuous mechanical stress up to 5G impact levels.
  • Decentralized Power Topologies: Direct-on-machine mounting eliminates bulky control cabinet footprints and reduces expensive DC copper runs.
  • Wide Temperature Range: Operating reliably from -40°C arctic cold storage environments up to +85°C high-heat industrial zones.
Deutronic D-Sinus Sinusoidal Commutated Motor Controller

D-Sinus Sinusoidal Commutated Motor Speed Controllers

The D-Sinus controller family delivers pure sinusoidal current commutation for electric drives, fluid pumps, and industrial blowers. By eliminating harmonic torque ripple, motor efficiency is optimized while operational acoustic noise is drastically attenuated.

  • Acoustic Reduction: Smooth sine-wave drive signatures eliminate audible high-frequency motor whine in noise-sensitive medical or mobile environments.
  • High Thermal Efficiency: Minimal rotor heating extends motor bearing life and enhances battery operating range in electric drivetrains.
Automated Electrical End of Line Test Station with DTS Test Software

Turnkey Automated End-of-Line (EOL) Test Systems

Combining customized hardware instrumentation with proprietary Deutronic DTS test software, we engineer manual, semi-automated, and fully robotic test benches that perform comprehensive dielectric, functional, and safety validations on manufactured electrical devices.

  • Proprietary DTS Software: Intuitive sequencer environment supporting automatic limit calculations, dynamic test profiling, and SQL data warehousing.
  • Multi-Variant Benches: Adaptable fixture interfaces capable of testing diverse PCB and module variants on a single physical line.
DEUTRONICsystems PCB Contract Manufacturing and OEM Electronics Assembly

DEUTRONICsystems: Full-Service Contract PCB & Mechatronic Manufacturing

Under the DEUTRONICsystems division, we serve as an extended manufacturing arm for leading industrial OEMs. From Surface Mount Technology (SMT) and Through-Hole Technology (THT) automated assembly to potting, housing integration, and final functional burn-in, we deliver ready-to-sell systems under rigid quality control.

  • Traceable Supply Chain: 100% component verification, serialization, and strict batch monitoring to guarantee long-term component availability.
  • German Quality Assurance: ISO 9001 and ISO 14001 certified manufacturing facilities ensuring zero-defect delivery standards.
Technical Benchmarking

Custom Electronics Specification & Selection Matrix

Selecting the optimal power conversion or charging system requires evaluating key electrical parameters, thermal topologies, and communication protocols. Compare our core system architectures below:

System Platform Input Voltage Range Power Output Class Cooling Topology Communication Protocols Key Target Application
High-Power DC Fast Charger 380V - 480V AC 3-Phase 30kW to 240kW Modular Forced Air / Liquid Cooled OCPP 1.6 J / 2.0.1, Ethernet, 4G Public Commercial Hubs & Fleet Depots
Compact Wallbox DC Charger 380V - 415V AC 3-Phase 20kW / 30kW / 40kW Internal Low-Noise Airflow OCPP 1.6, RFID, Wi-Fi, RS485 Commercial Garages, Fleet Workplaces
Mobile CCS2 Fast Charger 400V AC 3-Phase (Portable) 15kW to 20kW Movable Convection / Force Air CAN Bus, Integrated App Interface Vehicle Maintenance & Emergency Service
High-Voltage DVCx3 Converter 200V to 900V DC High Input 500W to 5kW Units Aluminum Contact Plate Cooling CANopen, SAE J1939 Protocol Electric Buses, Mining Vehicles, Rail
Potted Industrial PSU 90V to 264V AC Universal 100W to 1.5kW Sealed Full Vacuum Resin Encapsulation Analog Feedback, Industrial I/O AGVs, AMRs, Outdoor Intralogistics
Strategic Industry Insights

Future Procurement Trends in Custom Electronics & EV Infrastructure

The global industrial power electronics market is undergoing a seismic shift driven by decarbonization mandates, vehicle electrification, and smart-grid integration. B2B procurement teams must align with technical suppliers capable of anticipating these four major trends:

Silicon Carbide (SiC) Semiconductor Dominance

Modern fast-charging modules and high-voltage DC/DC converters are rapidly transitioning from legacy Silicon MOSFETs to Silicon Carbide (SiC) switches. SiC technology lowers switching losses by up to 60%, enables operational switching frequencies above 100 kHz, and permits 96%+ peak conversion efficiencies—reducing cooling mass and housing volume.

Vehicle-to-Grid (V2G) Bidirectional Topologies

Next-generation charging infrastructure mandates bidirectional power flow (ISO 15118-20 standard compliance). Commercial chargers no longer merely consume grid energy; they function as active distributed energy resources (DERs), allowing commercial EV fleets to supply peak-shaving power back to microgrids during high-demand windows.

Ultra-Wide 900V Voltage Windows

With heavy-duty commercial EVs moving from 400V to 800V/900V battery architectures to enable megawatt charging speeds, custom power electronics suppliers must deliver ultra-wide output voltage ranges (150V DC to 1000V DC) without compromising power factor correction (PFC > 0.99) or low total harmonic distortion (THD < 5%).

Dynamic Power Allocation Algorithms

Fixed power distribution per charging gun leads to grid inefficiency. Contemporary multi-gun DC charging hubs incorporate matrix switching modules controlled by AI load management software, dynamically shifting power modules in 20kW/30kW increments to match the exact real-time state of charge (SoC) demand of each connected vehicle.

Engineering Whitepaper

CE Certification, Electromagnetic Compatibility & Quality Standards

In high-power electronics manufacturing, compliance with European Conformity (CE) guidelines is not merely a legal stamp—it is a rigorous validation of electrical safety, thermal isolation, and electromagnetic immunity under real-world industrial stress.

1. Directive Compliance Framework (CE Certification)

Every industrial converter, charger, and power supply engineered in our custom electronics facility is rigorously certified against the mandatory directives of the European Union:

  • Low Voltage Directive (LVD) 2014/35/EU: Validated under EN 61851-1 (Electric vehicle conductive charging systems - General requirements) and EN 62368-1 for electrical safety, creepage distance, clearance, and high-voltage isolation breakdown tests up to 3000V AC.
  • Electromagnetic Compatibility (EMC) Directive 2014/30/EU: Evaluated against EN 61000-6-2 (Industrial Immunity) and EN 61000-6-4 (Industrial Emission). Ensures that high-frequency switching circuits generate zero severe line harmonics and remain immune to nearby megawatt RF radiation or electrostatic discharge (ESD).
  • Radio Equipment Directive (RED) 2014/53/EU: Essential for smart chargers embedding 4G LTE modems, Wi-Fi, RFID reader arrays, and Bluetooth Low Energy (BLE) commissioning modules.

2. Insulation, Potting & Thermal Physics

Industrial deployment environments subject custom power electronics to severe environmental contaminants including conductive metallic dust, continuous vibration, high humidity, and extreme thermal cycling. Our factory utilizes engineered polyurethane and silicone potting encapsulation to achieve complete environmental immunity.

By vacuum-impregnating magnetic components (chokes, high-frequency planar transformers), thermal conductivity between internal semiconductors and aluminum heat-sink baseplates is maximized—reducing hot-spot thermal resistance ($\theta_{jc}$) by over 40% while delivering true IP65 ingress sealing.

Buyer Guidance

Frequently Asked Technical & Sourcing Questions

Direct answers to critical questions evaluated by technical procurement officers, system integrators, and OEM engineering leads during supplier selection.

What customization options are available for OEM/ODM orders?

Our in-house design, PCB assembly (SMD/THT), potting, and metal fabrication facilities allow full modification capabilities. We adapt input/output voltage windows, custom charge profile curves (lithium, lead-acid, solid-state), mechanical enclosure dimensions, branding aesthetics, thermal heat dissipation geometry, and communication protocols (CAN, J1939, Modbus, OCPP 1.6/2.0.1).

Which input voltage ranges do your DC/DC converters and chargers support?

Our DC/DC converter platforms cover standard low-voltage inputs (12V/24V/48V DC) via the DVCx3 series, and high-voltage inputs (up to 900V DC) via the DVCHx3 series. Commercial DC fast chargers accept 3-phase 380V–480V AC input, while smaller wallbox units offer flexible single-phase or three-phase options tailored to global grid standards.

Can Deutronic charging computers be integrated into automotive assembly lines?

Yes. Deutronic charging computers are explicitly engineered for end-of-line vehicle production facilities. Featuring the proprietary DC-Connect network system, charging parameters, diagnostics, and battery health telemetry are logged centrally in real-time, matching batch vehicle chassis numbers for complete quality assurance documentation.

What quality control standards guarantee product reliability?

Every single manufactured unit undergoes 100% End-of-Line (EOL) functional automated testing via our proprietary DTS software platform, high-potential (Hi-Pot) insulation breakdown testing, full thermal burn-in, and Automated Optical Inspection (AOI) during PCB assembly to ensure zero-defect delivery.

Are small-to-medium production series supported for custom modifications?

Because development, firmware programming, surface-mount assembly, potting, and final validation occur under one single corporate roof in Germany, custom hardware and firmware adaptations remain economically viable even for specialized small and medium production batches.

How is global after-sales service and spare parts handling structured?

We maintain an extensive international service infrastructure spanning over 40 countries, including dedicated hubs such as Deutronic USA (Duncan, SC). Spare parts provisioning, regional technical support, field commissioning, and factory repair services are available close to your operational facilities worldwide.

Request a Customized Technical Proposal

Consult with our lead power system engineers to review your custom voltage requirements, enclosure constraints, protocol parameters, or volume production schedules.

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